Waste Treatment Machinery Medical Waste Plastic Bag Recycling to Fuel Oil Plant

Waste tire/plastic pyrolysis plant for fuel oil is a new type of tyre oil treatment machine researched by our company through many times of experiment combined with the actual situation. The whole treating process is going under low temperature. It can effectively remove the tiny particles and Colloidal matter in the tyre oil, and meanwhile it can remove the odour of the oil, and finally makes the oil color looks clean and transparent and improve the economic value. It features high recycling rate, low costs of energy consumption, good oil processing ability. It is suitable for purification of tyre pyrolysis oil.
Raw Materials

The biggest capacity for batch type machine is 15Ton per day, we also have 1ton , 4ton , 5 ton , 6 ton , 8 ton , 10ton, 12ton capacity , we can start next batch after finished the process of the first batch --feeding , oil producing , discharging carbon black and steel wire. It is more economic and we can get profit soonest.

Working process of waste tyre pyrolysis machine

Feeding Of Used Tires (2.5 Hours) :Put the raw material into the pyrolysis reactor . Jinzhen Machine offers auto feeder machine to help feeding , saving time and labour. As long as the size of the tire is not larger than 1.4 meters, the tire can be directly put into the reactor. If they are larger OTR tires, we supply tire cutting machine.
Starts Heating (2 Hours) :When feeding is finished, closes the feeding port then ignites the heating system. The internal temperature goes up slowly in the first 2 hours.
Oil Production (10 Hours): Used tires break down into gas state and solid state under pyrolysis reaction. The gas state enters condensing system, gets liquified and becomes liquid fuel. The oil production process lasts 10 hours. The solid state that is carbon black and steel wire stays inside pyrolysis reactor waiting for discharging.
Cooling Down (3 Hours):When oil production is finished, leaves the machine to cool down for 3 hours before discharging.
Discharging Carbon Black and steel wire ( 3 Hours): Discharges carbon black from reactor by U-shape conveyor. It takes around 2.5 hours. Discharges steel wire mass from reactor by winch. It takes around 30 minutes.
The End Products After Pyrolysis

Safety

1. With an auto welding machine for the reactor, it can not only greatly improve working efficiency but also guarantee the quality of welding seam, thus avoid explosion caused by gas leak.
2. Professional heating treatment and x-ray detection chamber are especially for welding.
3. Vacuum system will prevent oil gas from going back to reactor and causing accident.
4. Professional thermometer, pressure gauge and safety valve.
5. It is dangerous to burn exhaust gas(C1 to C4) without any safety measures. In our process, it is transferred first through the safety device and safe gas gun.Before burning, we should ensure the safety of production.

Environment friendly

1.Well water dedusting system can avoid black smoke.
2.The waste gas will be recycled for heating reactor, no gas pollution
3.Every junction of the reactor is in good sealing situation with professional sealing material.
3. The service life of the reactor will be 8 -10 years
 
Energy saving

1. Well sealing for heating system , no gas leak and saving fuel.
2. The exhaust gas will be recycled for reactor heating .
3.Vacuum device can make reactor work in a negative pressure state,decreasing the pyrolysis tempreture
 
Long service life

1.Material: Q245R special steel plate ,thickness 16mm.
2. Welding: Automatic welding machine with heating treatment and x-ray detection will prolong the service life of reactor to the max.

FAQ 
Q1: What kind of raw material can be used?  
waste tyres/ rubbers/ shoe soles/ inner tube / cable husk/ bicycle tyre/ motorcycle tyre; PP,PE,PVC,PMMA plastic, paper mixture from paper mills and all kinds of waste nylon products
Q2: What are the end products?  
If your raw material is tyres, end products are fuel oil, carbon black,steel wire and waste gas; if your raw material is rubber or plastics, then end products are fuel oil, carbon black and waste gas
Q3: What's the fuel of pyrolysis plant?
 The fuel can be coal, charcoal, firewood, fuel oil, heavy oil and natural gas
Q4: What's the covering area of one set of 5-10 ton capacity pyrolysis plant?  
The equipment covers 30 square meters(length20m*width15m). Besides raw material and end products storage areas,you also need to prepare workers' resting room and simple office, so totally 600-800 square meters land will be better
Q5: How many workers needed to operate the plant?  
3-4 workers are enough for one set of pyrolysis plant. If you use auto-feeder and auto-discharging system, then 2 workers are ok
Q6: How about the installation?  
We will provide the foundation drawings to you after the deal is done and send technical engineer to guide the installation, the commissioning and workers training on your working site
Q7: What about the usage of the oil extracted with this plant?  
The oil from tyres or plastics is mixed oil. It is a good quality furnace oil, used as heating oil.It can be used for some large boilers, like iron and steel plant, bricks factory, cement factory,glass plant and etc.